Hydraulic pad for 500 tons stretching machine with beater cylinder
Shandong Zhongyou Heavy Industry customized a 500-ton stretching machine for a Russian customer, which is a kind of metal stretching and forming equipment with high load capacity mainly used for processing metal billets (such as steel ingots, steel billets, aluminum ingots, etc.) into specific shapes and sizes through plastic deformation. The machine is mainly used to process metal billets (such as steel ingots, steel billets, aluminum ingots, etc.) into specific shapes and sizes of profiles, pipes, wires or customized metal products through plastic deformation.
Description
A 500-ton stretching machine customized by Dongzhongyou Heavy Industry for a Russian customer is a high load capacity metal stretch forming machine mainly used to process metal billets (such as steel ingots, steel billets, aluminum ingots, etc.) into specific shapes and sizes through plastic deformation. profiles, tubes, wires or customized metal products. Its core features are high tonnage, high stability, multi-material adaptability, widely used in steel, non-ferrous metals, machinery manufacturing, automotive, construction and other industries.
The 500-ton stretching machine is suitable for the stretching processing of a wide range of metal materials, typical scenarios include:
1. Ferrous metal forming
Round/square steel: ingots are stretched into standard profiles;
Angle/channel steel: stretching of billets into specific angle profiles through molds;
Wire: billets are stretched into steel wires for use in construction and mechanical engineering.
2. Non-ferrous metal forming
Aluminum profiles: stretching aluminum alloy billets for door and window frames, curtain wall keels
Copper Tube: Stretching copper ingot into seamless copper tube;
Titanium alloy bar: high precision stretching for aerospace parts.
3. Customized metal products
Shaped cross-section profiles: e.g. I-beams for automobile chassis, H-beams for railroad cars;
Precision tubes: stainless steel tubes for medical equipment;
Metal crafts: such as copper trophies, decorative ornaments stretch molding.
Compression molding process
Customer Case
Technical Specifications
| YD27 Parameters | Unit | 100T | 200TA | 200TB | 315T | 500T | 630T | 800T | 1000T |
|---|---|---|---|---|---|---|---|---|---|
| Liquid Pressure | MPa | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Effective Stroke of Slider | mm | 600 | 600 | 700 | 800 | 900 | 900 | 900 | 900 |
| Open Height | mm | 900 | 900 | 1200 | 1250 | 1500 | 1500 | 1500 | 1500 |
| Effective Area of Workbench | mm | 750×700 | 800×800 | 1000×1000 | 1260×1160 | 1400×1400 | 1500×1500 | 1600×1600 | 1600×1600 |
| Free Fall Speed | mm/s | 90 | 100 | 100 | 120 | 120 | 130 | 150 | 150 |
| Pressing Speed | mm/s | 17 | 14 | 14 | 11 | 18 | 18 | 18 | 18 |
| Return Speed | mm/s | 110 | 110 | 110 | 100 | 170 | 180 | 180 | 190 |
| Motor Power | kW | 7.5 | 7.5 | 7.5 | 22 | 37 | 44 | 60 | 74 |
| Hydraulic Pad Ejecting Force | T | 50 | 60 | 60 | 100 | 160 | 200 | 315 | 400 |
| Ejecting Stroke | mm | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
| Hydraulic Pad Area | mm | Φ500 | Φ550 | 750×600 | 750×750 | 1050×1050 | 1200×1200 | 1200×1200 | 1200×1200 |
Detailed Parameters
| YD27 Parameters | Unit | 100T | 200TA | 200TB | 315T | 500T | 630T | 800T | 1000T |
|---|---|---|---|---|---|---|---|---|---|
| Liquid Pressure | MPa | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Effective Stroke of Slider | mm | 600 | 600 | 700 | 800 | 900 | 900 | 900 | 900 |
| Open Height | mm | 900 | 900 | 1200 | 1250 | 1500 | 1500 | 1500 | 1500 |
| Effective Area of Workbench | mm | 750×700 | 800×800 | 1000×1000 | 1260×1160 | 1400×1400 | 1500×1500 | 1600×1600 | 1600×1600 |
| Free Fall Speed | mm/s | 90 | 100 | 100 | 120 | 120 | 130 | 150 | 150 |
| Pressing Speed | mm/s | 17 | 14 | 14 | 11 | 18 | 18 | 18 | 18 |
| Return Speed | mm/s | 110 | 110 | 110 | 100 | 170 | 180 | 180 | 190 |
| Motor Power | kW | 7.5 | 7.5 | 7.5 | 22 | 37 | 44 | 60 | 74 |
| Hydraulic Pad Ejecting Force | T | 50 | 60 | 60 | 100 | 160 | 200 | 315 | 400 |
| Ejecting Stroke | mm | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
| Hydraulic Pad Area | mm | Φ500 | Φ550 | 750×600 | 750×750 | 1050×1050 | 1200×1200 | 1200×1200 | 1200×1200 |
